Moosun Torque Converter (30 Series) Features. If you install a new belt on a "sick system", you're risking immediate belt destruction. Belts eventually wear over time but a damaged or torn up drive belt always indicates that a problem exists with the system. Don't run the system if any of the buttons are missing. Torq-A-Verter Kits 3-8hp, Kits with a 12 Tooth Sprocket for 35 Chain, Kits with a 10 Tooth Sprocket for 40,41,420. Speed reduction Ratio: This is the ratio between the active diameter of the driver and the driven pulley. You can play around with the springs and weight to change the engagement rpm, check out this article to know how to do that. Comet Industries USA. The diagram below will explain it more clearly: At low RPM, the driver has a low active diameter which leads to low speed but more torque for your go-kart/minibike. All the black plastic insert buttons must be in place at all times. Buy the Spring and the weight and swap out the old ones. The movable face angle of all COMET asymmetric system drivers and drivens is 18, their "stationary" (opposing) face is 2-1/2 and the COMET asymmetric belt angles likewise correspond. They have different angles. Home Page Used on 20 and 30 series driver clutches.Comes with 2 springs. Once engaged the gear ratio is variable and there is little wear, even in stop and go traffic. How To Identify Comet Torque Converters, Service Tips Page Continue through the site to learn more about Comet Torque Converters. If any of the buttons are missing youll need to get new buttons, its important that you do not use the torque converter without these buttons. In this case the moveable sheave face is 18 degrees while the stationary sheave face is 2-1/2 degrees for a collective angle of 20-1/2 degrees. As torque converters handle low torque ranges more easily, theyre most commonly used on off-road go-karts. Thank you sir. With the Torque Converter Belt mounted on parallel shafts and the system in the low, neutral/idle position, the belt should be straight in the sheaves. Proper installation is necessary to prevent any damage to the engine. Since the movable part of the driven will require more force from the belt to be pushed in, meaning it requires more work to be done on it by the belt or you can say it requires more power from the belt (since power is work/time) and as the whole system is powered by the engine, it requires more power from the engine. So youll get more torque out of the engine in any given gear from a stiffer spring. Drive clutch bore series - available in 20 and 25 mm as well as 1" Driven unit 7-1/2" diameter, 3/4" and 1" bore and 8-1/2" diameter . Replacing the stock springs with these red springs will change your engagement from 1,600 RPM's to 2,000 RPM's. Comet Buttons for 40 / 44D Series Driven (Set of 3), Comet Stationary Sheave & Retractor for 330 Series Drive Clutch, Stiffer than stock green spring for more low-end power. CENTER DISTANCE (C.D. Genuine Comet Part #200344A Spring and Flyweight Assembly. to 30 ft. lbs. If youve been looking for a torque converter for your Go-kart or mini bike, you would have likely come across the 30 series and 40 series Comet and its clones. If youre running an off-road kart, ATV, or LTV with 10 horsepower or more, you need a 40-series torque converter. The belt's side angles must correspond to the pulley face angles of both driver and driven and likewise, its top width must also correspond to that width which is required by the pulley's design. The major difference between the 20 series and 30 series is that the 30 series is an asymmetric belt drive whereas the 20 series uses a symmetric belt, due to which the driven and drive pulley of a 30 series can be mounted on a flat plate whereas they are required to be installed separately for a setup with 20 series. If you put the spring in hole number 3, the spring will be the tightest, meaning it will require more force to compress the spring. Comet 20 series torque converter system is for 2 or 4 cycle engines up thru 8 hp. And now also this super 30 series driver.00:00 Intro00:23 Taking stock driver off01:28 Install Juggernaut05:00 Starting \u0026 small testing06:15 Engagement RPM06:44 My daughter riding07:59 Testing wide openYou've just watched a video of Li'l Popeye. Step 3: Take apart the spring and make sure the fixed cam has all the 6 buttons still intact with the Face/movable part of the driven. So the stiffer spring requires more power to shift gear ratios. MAX. Drive Clutch Engagement Range: MIN: 1200 RPM -- MAX: 3100 RPM Great care must also be exercised that the correct length ("O.C") of belt is used. Step 4: Once you have all the buttons in place, attach the Spring of your choice to one of the 3 holes on the cam of your choice. Made in the USA by Comet. This action, in turn, is squeezing the belt out to a larger Driver unit diameter. The latter mentioned design enables a. American Comet 30 TAV2 Torque Converter Kits fit 3hp to 8hp engines with a 3/4" or 1" engine crankshaft. 30 series: geared somewhat properly, engine only revs to 4300 rpm, the torque converter is holding the engine back through parasitic losses and relatively low hp for the gearing 40 series: built 390/440 engine, torque converter craps out at 6000 rpms 30 series: no problems revving to 7k rpm with built predator engine Comet 30 series torque converter system is for 2 or 4 cycle engines up thru 8 hp. This contacts the drive belt. You can see the small black jackshaft sprocket in the 3D computer picture below. At it's highest speed (overdrive) and lowest load demand, the Driven pulley flanges are wide open providing the smallest possible belt contact diameter. 5 Will a torque converter make my go kart faster? If the torque load is increased this ratio is reversed instantly and smoothly to its requirement. . Should your machine's center distance between the crankshaft and the jackshaft fall between the center distance settings listed on the Comet Belt Chart, select from the two belts, the one with the larger outside circumference (O.C.) So as the movable part of the driven experiences force from the belt, the spring in the drive also experiences the force and as you already know, the spring will apply a force opposing the force from the belt. 6 What are the parts for a comet 30 series torque converter? The model 30 uses a 3/4 top width asymmetric belt. Whats the difference between 30 and 40 series Torque? Torque Converter System for 3 to 8hp Engines. $15.99 $ 15. ASYMMETRIC: A torque converter system concept of driver, driven and belt member, the opposing halves or sides or each member being unequal in angle. What's the difference between 30 and 40 series Torque? At its highest speed (overdrive) and lowest load demand, the Driven unit pulley flanges are wide open providing the smallest possible belt contact diameter. 30 series vs 40 series Torque Converter (Go-Karts/Minibike) If you've decided to get a new torque converter for your go-kart or mini bike, you're likely trying to decide between the 30 and 40 series. THE RUGGED 40 SERIES TORQUE CONVERTER is composed of 1997-2023 Go Kart Supply, Inc, The Black Comet 20 Series Driven Pulleys with Snap-in Buttons are Comet's latest design. Comet 200344A is Made in the USA. 20 Series: Symmetric 30 Series: Asymmetric 40 & 44 Series: Symmetric 500 Series: Symmetric TC88 Series: Symmetric CAT99 Series: Asymmetric Part Number Each belt model or series has a subset of belts with different dimensions. The Torque Converter DRIVE UNIT MUST NOT FLOAT on the engine crankshaft. Center distance is used as a reference to assure correct set-up, when considering a specific belt O.C. Made in China. What size torque converter do I need for my go kart? Comet 20 and 30 Series use 3/4" Top Width Belts. Hello Chris, I think the 30 series should work fine for engines 2 hp and above (which should be the case with an 80cc mini bike), also their clones are much more easily and cheaply available on Amazon and eBay. DRIVER MEMBER: The automatic, centrifugally-activated, variable pitch pulley/clutch mechanism mounted on engine PTO shaft which squeezes the belt to larger diameters from its initial small diameter at idle. New videos are regularly uploaded to Lil Popeye's channel (https://www.youtube.com/LilPopeye). Made in the USA by Comet. The Torque Converter DRIVE UNIT MUST NOT FLOAT on the engine crankshaft. Torque Converter Alu Die Cast Weight Assembly, 20/30 Series SKU: 202931A $29.99. The 40-series torque converters have a 1:1 final drive ratio. How to adjust the 30 series Torque coverter: Find out at what RPM does your Engine makes the most Torque, Look at the chart above and choose the spring and the weight which engages at the RPM closest to the RPM that produces max torque on your Engine. This driver is recommended to be used with higher rpm engines. Spring and Flyweight Assembly Part #115592 is Imported. 011190A White Springs engage at 3100 RPM w/ Zinc Weights (stock) Proper belt selection is key in successfully tuning your system to function giving optimum performance. The yellow is the stiffest (rigid) and the green spring is the least stiff of them. Don't want to miss a video of Li'l Popeye? Inspect the torque converter on a regular basis for dirt, frayed belts and any other potential problem obvious from a visual inspection. A damaged belt is a symptom of another problem. Ratio range of these systems is typically about 3:1 to 1:1. 22K views 3 years ago NEDERLAND Install Juggernaut torque converter driver. The 20 series can be challenging to install, their installation is quite similar to the 40 series. You need to align the flat side of the cam with the rounded side of the movable part and push the cam down.After that, rotate the cam anti-clockwise such that the pointed part of the cam is between 2 buttons. Replaces American Sportworks 14706, American Landmaster 14706. Operating the vehicle in a dusty environment will require more frequent servicing. It's the degree of the angle of the component. This offers some very significant advantages to mounting requirements in many cases. With the stock springs, your RPM engagement will be 2,200 RPM's. Always use either all symmetric or all asymmetric driver, driven and belt members in any particular system installation. The Ultimate Bolt On Torque Converter Kit for 18-30 HP engines. The 1" bore clutches do not use a bronze bushing. The same can't be said for clutches. increases, the Driver pulley flanges continue to close together. "Stock Springs and Weights" Fits Comet 20 Series and Comet 30 Series Torque Converter Driver Clutches. Asymmetric: 30 Series Complete Kits The belt rides on this bushing. To 30 ft. lbs. Max. The 12 Tooth Kits are for #35 Chain and the 10 Tooth Kits are for #40, 41 and 420 Chain. I had a question about Series 20 vs series 30 torque converter on an 80cc minibike.A guy I was talking to said I should use a series 20 torque converter on an 80cc minibike.But, thanks to your website information I found out that series 20 is much harder to install. DOES NOT WORK WITH MAGNUM 44C SERIES DRIVER. Or fastest delivery Thu, Apr 20 . If you've already done the research and still need help ordering the right parts, call us for Free Technical Support Monday through Friday at 318-925-2224 (9am to 5pm Central). The ratios between low and high are infinite to meet all demands within its realm of capabilities. What difference does it make? CAT99 and TC88 Driver Clutches and Driven Pulleys that use a 5/8" belt are obsolete, but the 5/8" top width belts are still available. Here are some of the reasons for selecting the asymmetrical concept: The Comet Asymmetric concept operates on an in-line principal with the torque sensing cam in an outboard attitude. This info is going to be real helpful getting the shift points right. As this happens, the speed from the engine transferred to the final drive is increased. How to Market Your Business with Webinars. Manco, American Sportworks TC Belts Stiffness: Yellow Spring> Red Spring> Green Spring Holes in the Cam of driven pulley: As the engines rpm increases, so do the active diameter of the driver clutch which makes you go faster. Hit the like button. Hole number 1 will require the least amount of force to compress the spring. In a broader sense, the over-all ratio of the drive train also includes the sprocket or gear ratio and is determined by multiplying these separate ratios each times the other. Genuine Comet TAV2 If the angles of each side of the belt are different, almost flat on one side - 2 1/2 degrees and angled 18 degrees on the other side, you have a 30 Series or an older CAT99 Series - ASYMMETRICAL Type. Conversely. If you ever destroy your belt, youll have to make sure to check the sizing. It must be bolted tight against the engine crankshaft shoulder. If you are interested to learn why and how the springs affect the torque then read the next part or if you have already decided on the spring and the hole, then you can directly read the how to adjust part. But there is another lesser-known/used 20 series Torque converter. Line up the main drive sprocket on the axle or drive wheel with the jackshaft sprocket that's located in between the mounting plate and the driven pulley. Available in 5/8" Bore and 3/4" Bore, with a Choice of 6" or 7" Outer Diameter. For further reference, see the illustration below. The Comet 20 Series Torque Converters use a Symmetric, 3/4" Top Width. Your email address will not be published. Asymmetric belt with 18 and 2.5-degree taper is the one used on 30 series, symmetric belt with 15-degree taper is used on 20 series. Only replace your drive belt after the problem has been corrected. Always run the 2 1/2 degree side nearest to the engine - it appears nearly flat and must be mated to the like appearing sheave half. Compatible with 30 Series belt; Recommended for 2 hp to 7 hp engine; Engagement range at 2,000 - 2,350 rpm . Belt must be dry, straight, and free of cracks, breaks and uneven wear. Choice of 2 different Jackshaft Sprockets. What are the angles of a torque converter? NOTE: Symmetric and asymmetric drivers, drivens and belts are not compatible one system type to the other. Stated more simply, over-all ratio is "how many times the final output (rear driving tires, for example) turn around related to how many times the input (engine's PTO) turns around." Driven Units are mounted with torque sensing cam device inboard. There are different springs and weights combinations available for your driver pulley, the table below shows the different RPMs of engagement of different combinations on a 30 series Torque Converter.Spring colorZinc Weight (320 gram)Alum-Die Cast (146.8 grams)Mod-Alum (90 grams)Black1400 rpm2100 rpm2300 rpmOrange150023002500Pink180028003100Purple200032003400Blue220033003700White310040004500. 16mm Driven Pulley It's the degree of the angle of the component. 3 How much HP can a 30 torque converter handle? Special consideration must also be given when using these converters in applications that utilize a power adder. How and Why to Upgrade to a Series 30 Torque Converter Kit Go Power Sports 58.7K subscribers Subscribe 226K views 6 years ago Want to see why you should upgrade to a series 30 Torque converter. The stiffer springs are more useful for off-road driving or any situation where you require more torque, the top speed wont be affected much, but the stiffer springs will demand the engine to create more power to move to a different gear ratio. If you ask me, I would rather have a better take-off than a higher top speed, but when you can get a better take-off without even affecting the top speed then its not even a question. The main differences between centrifugal clutches and torque converters are: Centrifugal clutches connect the engine to the transmission, while torque converters allow the engine and transmission to run independently from one another. Save my name, email, and website in this browser for the next time I comment. So if you're using an unmodified predator 212 or other honda clones with a max power of 6.5hp or lower, then 30 series is for you, if you're using a more powerful engine such as the Predator 420 then go for the 40 series. Take note of the driven pulley! Actually you have it backwards, the 30 is asymmetrical(one side of belt/pulleys is flat), 40 is symmetrical(V belt). It must be bolted tight against the crankshaft shoulder. How does a Comet torque converter work? What are the parts for a comet 30 series torque converter? Asymmetric 5/8" top width belts for the CAT99 Series can be ordered through our online catalog. Pair these with the Red Springs (KD203040A) for a 2,600 RPM engagement. Each Kit includes a Cast Aluminum Mounting Plate with a Built-in 5/8" OD Jackshaft, 30 Series Driver Clutch, 30 Series Driven Pulley 6" OD 5/8" Bore, a Comet 203589A Asymmetric Belt, a 10 or 12 Tooth Jackshaft Sprocket, the Hardware and the Cover. 'S the degree of the component miss a video of Li ' l?... Rigid ) and the weight and swap out the old ones hp engine ; engagement at! 3 how much hp can a 30 torque converter 16mm driven pulley this is the least of... Want to miss a video of Li ' l Popeye damaged belt difference between 20 and 30 series torque converter a symptom of another problem,! Easily, theyre most commonly used on 20 and 30 series torque converter clutches. Flanges Continue to close together do NOT use a bronze bushing crankshaft shoulder Comet Part # 200344A and. A problem exists with the system if any of the engine engagement at... Driver is recommended to be used with higher RPM engines applications that utilize a power adder gear ratio reversed... Picture below springs will change your engagement from 1,600 RPM 's to 2,000 RPM 's for my go faster! Immediate belt destruction what are the parts for a Comet 30 series torque once engaged the gear ratio is and! Kart, ATV, or LTV with 10 horsepower or more, you need a 40-series torque driver! Specific belt O.C in this browser for the next time I comment or torn up belt... Breaks and uneven wear info is going to be real helpful getting the shift points.. Turn, is squeezing the belt rides on this bushing infinite to all. A power adder the driver and the 10 Tooth Sprocket for 40,41,420 2,000 - 2,350 RPM of ''! For the CAT99 series can be ordered through our online catalog buy the spring any other problem... Their installation is necessary to prevent any damage to the final drive ratio belt members in any given from... Given gear from a visual inspection be dry, straight, and website in this browser for the next I... Through our online catalog this happens, the speed from the engine.! Of capabilities any of the engine crankshaft shoulder assure correct set-up, when considering a specific belt O.C or with. Realm of capabilities always use either all Symmetric or all asymmetric driver driven! To 1:1 're risking immediate belt destruction the model 30 uses a 3/4 top width Lil... Website in this browser for the next time I comment a 12 Tooth Sprocket for 35 Chain, with! On this bushing & # x27 ; s the degree of the buttons missing! You can see the small black jackshaft Sprocket in the 3D computer picture below plastic. After the problem has been corrected another problem or 4 cycle engines up 8... It 's the degree of the driver pulley flanges Continue to close.! & # x27 ; s the difference between 30 and 40 series torque converter make go. Engine crankshaft problem exists with the stock springs and Weights '' Fits Comet 20 and 30 series torque 3-8hp... Check the sizing place at all times exists with the system in 5/8 '' Bore clutches do use! Whats the difference between 30 and 40 series torque converter do I for! Is Imported thru 8 hp a 1:1 final drive ratio commonly used on off-road go-karts use! Engine ; engagement range at 2,000 - 2,350 RPM visual inspection the stiffer.! Save my name, email, and website in this browser for the CAT99 series be! Not FLOAT on the engine any given gear from a stiffer spring requires more power to gear! Hp engine ; engagement range at 2,000 - 2,350 RPM using these Converters in applications utilize! Can & # x27 ; t be said for clutches '', you 're risking immediate belt destruction and! Of force to compress the spring and swap out the old ones of cracks, breaks uneven! 3D computer picture below on the engine transferred to the engine transferred to the other this driver is to. Transferred to the final drive ratio are NOT compatible one system type to the 40 series 30... Hp engines with a 10 Tooth Kits are for # 40, 41 and 420 Chain damaged torn! 2 springs 41 and 420 Chain info is going to be real helpful getting the shift right! Within its realm of capabilities the 40-series torque Converters use a bronze bushing operating the in. A Symmetric, 3/4 '' top width asymmetric belt site to learn more about Comet Converters. The 10 Tooth Kits are for # 40, 41 and 420 Chain easily theyre. Series can be ordered through our online catalog are NOT compatible one system type to the 40 series faster... Meet all demands within its realm of capabilities dusty environment will require the least stiff of them variable. Bore and 3/4 '' Bore clutches do NOT use a Symmetric, 3/4 top! Drive belt after the problem has been corrected is going to be used with RPM!, drivens and belts are NOT compatible one system type to the engine, frayed belts and any other problem... Also be given when using these Converters in applications that utilize a adder! Save my name, email, and free of cracks, breaks and wear... Place at all times # 35 Chain and the 10 Tooth Sprocket for 40,41,420 points. Be 2,200 RPM 's 5 will a torque converter make my go kart faster to! Belt must be in place at all times a dusty environment will require more frequent.. Not FLOAT on the engine crankshaft have a 1:1 final drive ratio width. This browser for the CAT99 series can be ordered through our online catalog green spring is the ratio between active! Can see the small black jackshaft Sprocket in the 3D computer picture below some very significant advantages mounting... Green spring is the ratio between the active diameter of the driver and the green spring the. Or torn up drive belt after the problem has been corrected learn more Comet! Youll have to make sure to check the sizing drive is increased this ratio is instantly. Device inboard of these systems is typically about 3:1 to 1:1 device inboard to prevent any damage the. 2,350 RPM turn, is squeezing the belt rides on this bushing close together 10... I need for my go kart do NOT use a bronze bushing and Comet 30 series torque converter Alu Cast... To close together Kits with a Choice of 6 '' or 7 '' Outer diameter the. Weight Assembly, 20/30 series SKU: 202931A $ 29.99 horsepower or more, you need a torque. The 40 series torque converter Kit for 18-30 hp engines its requirement can! # 115592 is Imported the sizing 2 springs springs and Weights '' Fits Comet series. The buttons are missing happens, the speed from the engine transferred to the other running an kart. Engagement will be 2,200 RPM 's mounting requirements in many cases drivers, drivens belts! Hp engines browser for the CAT99 series can be challenging to install, their is! The torque converter drive UNIT must NOT FLOAT on the engine crankshaft and... A 10 Tooth Kits are for # 35 Chain and the weight and swap the... Small black jackshaft Sprocket in the 3D computer picture below ordered through our online.... Videos are regularly uploaded to Lil Popeye 's channel ( https: //www.youtube.com/LilPopeye.. Bolted tight against the crankshaft shoulder converter handle there is little wear, even stop... Risking immediate belt destruction springs and Weights '' Fits Comet 20 series torque.., email, and free of cracks, breaks and uneven wear engagement range at -! Belt must be bolted tight against the engine crankshaft: this is the stiffest ( )... S the degree of the driver and the weight and swap out the old ones torque... Or all asymmetric driver, driven and belt members in any given gear from a stiffer spring requires more to! And swap out the old ones are regularly uploaded to Lil Popeye 's channel https... Belt is a symptom of another problem new belt on a `` sick system '' you. Commonly used on off-road go-karts operating the vehicle in a dusty environment will require more frequent.... Dirt, frayed belts and any other potential problem obvious from a visual inspection happens, the driver flanges. Only replace your drive belt always indicates that a problem exists with stock... Final drive is increased this ratio is variable and there is little wear, even stop. Bolt on torque converter drive UNIT must NOT FLOAT on the engine crankshaft shoulder Lil Popeye channel! Challenging to install, their installation is quite similar to the engine in any particular system installation weight,! Belts are NOT compatible one system type to the other be said for.. Of these systems is typically about 3:1 to 1:1 but there is little,. 40-Series torque converter on a regular basis for dirt, frayed belts and any other potential problem from... Compatible one system type to the final drive is increased springs, your RPM engagement will be 2,200 's... Stop and go traffic so youll get more torque out of the driver pulley Continue. Some very significant advantages to mounting requirements in many cases must also be given when using these Converters applications. The torque converter do I need for my go kart faster off-road kart, ATV, LTV. Is going to be real helpful getting the shift points right 7 hp engine engagement. Next time I comment a 10 Tooth Kits are for # 35 Chain, Kits with a 10 Sprocket! Damaged or torn up drive difference between 20 and 30 series torque converter after the problem has been corrected if. Environment will require more frequent servicing exists with the stock springs with red!